What products are suitable for ultrasonic cleaning machine for electrolytic gear spiral valve mold tool?

The electrolytic gear spiral valve mold tool ultrasonic cleaning machine combines electrolytic cleaning and ultrasonic technology, suitable for metal parts that require deep cleaning, oxidation layer removal, or precision degreasing. The following are typical products and industries that it is compatible with:

1. Core applicable products

(1) Precision gears&transmission components

Industrial gears: gearbox gears, worm gears (removing quenching oil and metal debris).

Micro gears (such as clocks, robot joints, electrolytic polished surfaces).

Advantages: Electrolysis and ultrasound can remove stubborn oil stains from tooth gaps and improve smoothness.

(2) Valves&Fluid Control Components

Spiral valves and ball valves: Clean the carbon or scale deposits on the valve core and sealing surface (electrolytic dissolution+ultrasonic cavitation).

Hydraulic valve block: deburring and oxide layer removal (electrolyte can be acidic or neutral).

(3) Mold&Tools

Injection/die-casting molds: Remove residual release agents and carbon deposits in the mold cavity (restore mold accuracy).

Stamping die: remove stretching oil and metal adhesion layer (electrolytic anti-corrosion).

2. Cleaning principle and advantages

Electrolytic cleaning: Peel off oxide skin and oil film (especially suitable for stainless steel and titanium alloys) through electrochemical reactions.

Ultrasonic assisted: 28-40kHz frequency enhances electrolyte penetration and removes dead corners and dirt in complex structures.

Composite effect: Improve efficiency by more than 50% compared to single ultrasound or electrolysis, and reduce the amount of chemical agents used.

3. Applicable industries

Automotive manufacturing: engine gear sets, turbocharger blades.

Aerospace: Fuel injectors, landing gear bearings (must comply with AMS standards)

Medical equipment: surgical forceps, orthopedic drill bits (requiring passivation treatment after electrolysis).

Energy equipment: pump impeller, nuclear power valve (corrosion-resistant electrolyte).

4. Products that are not applicable or require caution

Non metallic parts: plastic, rubber (electrolyte may corrode).

Coated/plated components: such as electroplated gears (which may damage the surface layer).

Ultra precision electronic components: Electrolysis may affect conductivity.

5. Parameter suggestions

Electrolyte formula: alkaline electrolyte (for steel parts), weakly acidic electrolyte (for copper alloys), neutral salt solution (for anti-corrosion of aluminum parts).

Voltage/current: 5-24V DC, current density 1-10A/dm ² (depending on material adjustment).

Ultrasonic frequency: 25kHz for heavy dirt, 40kHz for precision parts.

6. Operation tips

Preprocessing: First, ultrasonic coarse washing is used to remove large particles of dirt, followed by electrolytic fine washing.

Post treatment: After electrolysis, rinsing and rust prevention treatment (such as passivation and drying) are required.