What is an electrolytic ultrasonic cleaning machine and what are its application scenarios?

What is an electrolytic ultrasonic cleaning machine and what are its application scenarios?

The electrolytic ultrasonic cleaning machine combines the dual technology of electrolytic cleaning and ultrasonic cleaning, with the characteristics of high efficiency and deep cleaning, and is suitable for fields with high cleanliness requirements. The following are its main application scenarios:

1. Precision manufacturing industry:

Electronic components: Clean the soldering flux, oil stains, dust, etc. on the PCB board to avoid short circuits or signal interference.

Semiconductor chips: Remove particles and organic residues from the surface of wafers to improve yield.

Precision metal parts, such as bearings, gears, and molds, are cleaned after polishing to remove micron sized particles.

2. Medical and laboratory:

Surgical instruments: Efficient sterilization and removal of blood stains and protein residues, meeting medical grade hygiene standards.

Laboratory vessels: Remove chemical reagents and biological sample residues to avoid cross contamination.

Dental tools: Clean the dirt and bacteria on the surface of drill bits and implants.

3. Automotive and Aerospace:

Engine components: Remove carbon and oil deposits from pistons and fuel injectors to improve performance.

Aviation parts: high standard cleaning of turbine blades and hydraulic system components to ensure safety.

New energy batteries: degreasing and dust removal of electrode sheets to improve battery consistency.

4. Jewelry and Watch Industry:

Precious metal jewelry: Remove oxide layer and polishing paste to restore luster without damaging the surface.

Precision clock components: Clean small oil stains on gears and bearings to ensure accurate timekeeping.

5. In the field of optics and optoelectronics:

Lens: Remove grease and fingerprints before coating to avoid imaging defects.

LED/laser devices: Clean the particles on the substrate surface to improve luminous efficiency.

6. New energy and environmental protection:

Solar silicon wafers: Clean and cut silicon materials and dust to improve photoelectric conversion efficiency.

Fuel cell components: Remove processing residues from bipolar plates and membrane electrodes.

7. Other industrial scenarios:

Pre treatment of electroplating/anodizing: Thoroughly clean the substrate and enhance the adhesion of the coating.

3D printed parts: Remove supporting materials, powder residue, and refine surface structure.

Technical advantages:

Electrolytic cleaning: Decompose stubborn oxide layers and oil films through electrochemical reactions.

Ultrasonic cavitation: High frequency vibration peels off small particles, especially suitable for complex geometric structures such as blind holes and fine seams.

Environmental friendliness: It can reduce the use of strong acids and alkalis, and lower the cost of wastewater treatment.

matters needing attention:

The electrolysis parameters need to be adjusted according to the materials (such as active metals like aluminum and copper) to avoid corrosion.

For non-conductive materials such as plastic and rubber, it may be necessary to turn off the electrolysis function and only use ultrasonic waves.

The electrolytic ultrasonic cleaning machine has significant advantages in high-end manufacturing and precision cleaning, and can meet increasingly strict process requirements.