What products are suitable for a 2000L ultrasonic cleaning machine?

The 2000L ultrasonic cleaning machine is a large-scale industrial equipment, suitable for cleaning workpieces with large volumes, batch processing, or requiring deep cleaning. The following are typical industries and product classifications to which it applies:

1. Applicable industries and products

(1) Automobile&Rail Transit

Large components:

Engine cylinder block, gearbox housing, crankshaft (to remove oil stains and metal shavings).

Wheel hub and brake disc (rust removal, degreasing pre-treatment).

New energy battery casing (cleaning coolant residue).

Advantages: Large capacity suitable for single or small batch cleaning, avoiding segmented operations.

(2) Aerospace&Energy

Turbine blades/combustion chamber components:

Remove carbon deposits and residual high-temperature coatings (requiring corrosion-resistant cleaning agents).

Hydraulic system components:

Large valve block, actuator (for filtering particulate pollutants).

Solar/Nuclear Power Equipment:

Silicon wafer carrier, reactor auxiliary components (to remove radioactive dust).

(3) Heavy Machinery&Molds

Engineering machinery components:

Hydraulic rod, excavator bucket teeth (for removing soil and lubricating oil).

Injection/Die Casting Molds:

Cleaning of release agent for large mold cavities (requires heating to 60-80 ℃).

(4) Metal Processing&Surface Treatment

Sheet metal parts/welded parts:

Clean the oxide skin and polishing paste after welding (such as stainless steel plates).

Pre treatment of electroplating/anodizing:

Aluminum profiles, copper bars (degreased, activated surface).

(5) Ship&Ocean Engineering

Propellers and marine valves:

Cleaning of seawater corrosion products (salinization, biological attachment).

Subsea pipeline flange:

Fine decontamination after high-pressure water jet pre cleaning.

2. Equipment compatibility analysis

Batch cleaning: can accommodate multiple small and medium-sized items (such as 100 bearings/time), used with a cleaning basket.

Frequency selection:

28kHz: Heavy dirt (rust layer, sludge).

40kHz: Precision components (such as turbine blade film holes).

Suggestions for cleaning agents:

Alkaline degreaser (metal parts), neutral solvent (coating/composite materials).

3. Scenarios that are not applicable or require caution

Ultra precision small parts (such as electronic chips): Large grooves may cause uneven cleaning.

Brittle materials (glass, ceramics): Need to reduce power and prevent air damage.

Flexible components (rubber tubing, sealing rings): may require anti deformation fixtures.

4. Extended application (customized configuration required)

Medical equipment: sterilization and cleaning of large operating tables and imaging equipment casings (requiring pure water rinsing and drying).

Food processing: Integration of CIP (In Situ Cleaning) system for fermentation tanks and stirring blades.

5. Operational suggestions

Fixture design: Use hollow trays or hanging baskets to ensure ultrasonic penetration.

Parameter optimization:

Temperature: 50-70 ℃ (accelerates oil dissolution).

Time: 10-30 minutes (adjusted according to the degree of dirt).

Maintenance Tip:

Regularly clean the sediment at the bottom of the tank to avoid ultrasonic attenuation.